Sunday, June 28, 2015

Cleaning carburettor Yamaha LS3

The Yamaha LS3 has a Mikuni VM20 carburetor. It's the same as the Yamaha RS100.  As I couldn't find a repair set for the LS3 I bought the one for the RX100.

Yamaha RX100 with also a Mikuni VM20 carburettor
Yamaha RX100 with also a Mikuni VM20 carburettor

The only difference was the air-mix-screw being a bit shorter. If it's not working I can easily replace it with the old original one.

Carburettor repair kit Yamaha LS3 - RS100
Carburettor repair kit Yamaha LS3 - RX100

Exploded view Yamaha LS3 carburettor
Exploded view Yamaha LS3 carbie

This carb was in desperate need of some TLC.

Mikuni carburettor Yamaha LS3 100
Mikuni carb Yamaha LS3 - left

Mikuni carburettor Yamaha LS3
Mikuni carb Yamaha LS3 - right

Before I opened the carbie I cleaned the outside with wax and grease remover and with a couple of steel wool pads.

Carburettor in need of some TLC
Carburettor in need of some TLC

The bottom of the bowl was filled with gunk and rust, amazing how the bike ran with all the dirt in the bowl and main jet.

Dirty float bowl carburetor Yamaha LS3 100 1972
Dirty float bowl Yamaha LS3 100

After cleaning the bowl and taking out the main jet and banjo bolt I took off the floater so I could take out the valve seat and needle.

New and old valve seat and needle Yamaha LS3
New and old valve seat and needle Yamaha LS3

Carburettor nozzle Yamaha 100cc
Carburettor nozzle


With some compressed air I cleaned all the passages and with a wooden toothpick you can reach and clean all the hard to reach corners. 

Mikuni carburettor with hand choke
Mikuni carburettor with hand choke

Mikuni carburettor with hand choke
Mikuni carburettor with hand choke pulled out

Mikuni carburettor with pushed choke

Original air screw  longer than new one..
Original air screw  longer than new one..

As the carburettor set didn't came with a new nozzle (for some reason they almost never do) I just cleaned it and for now I'll keep the original jet needle. When the bike is running again I'll try both needles and see which one is best.

Mikuni main jet and banjo bolt Yamaha LS3 100cc
Mikuni main jet and banjo bolt

Float and new gasket Mikuni carb Yamaha LS3
Float and new gasket Mikuni carb

Mikuni carburettor with Yamaha Reed valve
Mikuni carburettor with Yamaha Reed valve

Mikuni carb attached to reed valve Yamaha LS3
Mikuni carb attached to reed valve Yamaha LS3

Mikuni carb cleaned and ready to use
Mikuni carb cleaned and ready to use



5 comments:

  1. Plz let me know from where you got vm20 intake boot tool.

    ReplyDelete
    Replies
    1. Hi Kumar, it's still the original intake boot. But you can try your luck at www.cmsnl.com

      Delete
  2. Plz let me know from where you got vm20 intake boot tool.

    ReplyDelete
  3. hi - i think i have see this build on do the ton?

    im also rebuilding a 1972 yamaha ls3 in Melbourne, Aust and struggling to find parts.....

    can you let me know where you got the rebuild from?

    ReplyDelete
    Replies
    1. Hi,Clare and Marc. I found an even better match for the LS3 carb, see http://www.nrp-carbs.co.uk/shop/index.php?route=product/product&path=35&product_id=179
      Good luck with your resto! Send me some pics of your bike :)

      Delete